Research on Stamping Process of New Energy Electronic Hardware

### New Energy Electronic Hardware Stamping Process Research

#### Introduction

With the increasing global emphasis on sustainable development and environmental protection, the new energy industry, as a key force to promote the transformation of the green economy, is booming at an unprecedented speed. In the manufacturing process of new energy electronic products, metal stamping process, as one of the core manufacturing technologies, is not only related to the accuracy and quality of products, but also directly affects the production efficiency and cost control. The purpose of this paper is to discuss the current situation, technological innovation, challenges and future development trend of new energy electronic hardware stamping process, so as to provide valuable reference for the industry.

#### 1. New Energy Electronic Hardware Stamping Process Overview

New energy electronic products, such as solar panels, electric vehicle parts, energy storage battery shells, etc., have extremely high requirements for material selection, processing accuracy and surface quality. Metal stamping process, as an important method of metal plastic processing, applies pressure to the metal plate through the mold to produce plastic deformation, so as to obtain the parts of the required shape and size. The process has the advantages of high production efficiency, high material utilization, and can process complex shape parts, and occupies an important position in the manufacture of new energy electronic products.

#### 2. Technology Innovation and Application Practice

**1. Precision mold design and manufacturing * *

With the continuous improvement of the precision requirements of new energy electronic products, the design and manufacturing technology of precision molds has become the key. The use of CAD/CAM/CAE and other advanced design software, combined with high-speed milling, EDM and other high-precision machining technology, can significantly improve the accuracy and life of the mold, so as to ensure the quality stability of stamping parts.

**2. Application of new materials * *

New energy electronic products have special requirements for lightweight, high strength, corrosion resistance and other properties of materials. Therefore, new materials such as aluminum alloy, magnesium alloy, stainless steel and composite materials have been widely used in metal stamping process. These materials not only meet the performance requirements of the product, but also promote the innovation and development of the stamping process.

**3. Automation and intelligent production * *

The application of automatic production line and intelligent robot technology has greatly improved the production efficiency and flexibility of new energy electronic hardware stamping. Through the integration of advanced technologies such as sensors and machine vision, real-time monitoring and intelligent adjustment of the stamping process are realized, which effectively reduces the scrap rate and improves product quality.

#### Challenges for 3.

**1. Material cost fluctuations * *

The new materials required for new energy electronic products are often expensive and are greatly affected by fluctuations in the international market, which increases the uncertainty of production costs.

**2. Fast technology upgrading * *

New energy technology is changing with each passing day, which puts forward higher requirements for metal stamping process. Enterprises need to continue to invest in research and development, the introduction of new technologies, new equipment, in order to adapt to changes in market demand.

**3. Increased environmental pressure * *

With the increasingly strict environmental protection laws and regulations, the noise, dust, waste water and other pollution problems in the metal stamping process need to be solved urgently. Enterprises need to strengthen investment in environmental protection and promote green production methods.

#### Future Development Trend of 4.

**1. Green manufacturing * *

In the future, the new energy electronic hardware stamping process will pay more attention to green manufacturing, through the use of environmentally friendly materials, optimize the production process, strengthen waste recycling and other measures to reduce the environmental impact of the production process.

**2. Intelligent upgrade * *

With the continuous development of industrial Internet, big data, artificial intelligence and other technologies, the new energy electronic hardware stamping process will achieve a deeper level of intelligent upgrading, improve production efficiency, reduce operating costs, and enhance product competitiveness.

**3. Customized production * *

With the diversification of consumer demand, the customized production of new energy electronic products will become a trend. The metal stamping process needs to be more flexible and responsive to meet the individual needs of different customers.

#### Conclusion

As an important support for the development of new energy industry, new energy electronic hardware stamping process is facing unprecedented opportunities and challenges. Through technological innovation, green manufacturing, intelligent upgrading and other paths, continuously improving the level of technology and production efficiency will be the key to promote the high-quality development of new energy electronic products. In the future, with the continuous progress of technology and the continuous expansion of the market, the new energy electronic hardware stamping process will usher in a broader development prospects.